2018 Coverings Feature – MAPEI: A Tour of Atlanta

 

Atlanta’s culture, architecture and urban design have come together to produce a city on the cutting edge. With Coverings 2018 set here, it’s a good time to “take a tour” of some of the newest residential and commercial projects in the South’s hottest city. MAPEI’s full system of products were used to waterproof, level, strengthen and add elegant finishes to five fabulous new projects shown here. 

The Arbor interior pool.

The Arbor at BridgeMill
Canton, Ga.

The Arbor at BridgeMill is a luxurious new senior living community. The expansive campus offers state-of-the-art residences totaling 28 private cottages, 130 resort-style apartments and an exciting range of on-site amenities. Aspire Development Partners designed the community to accommodate retiring baby boomers, empty-nesters and previous homeowners who would like the assistance senior facilities provide without losing independence. 

The Arbor cottage kitchen and backsplash

Each of the spacious cottages features an open-concept floor plan, resort-style living rooms, walk-in closets, walk-in showers, and supportive carpet in the bedrooms. The multi-entryway bathrooms feature barrier free, zero-entry, walk-in showers to eliminate incidence of falls or slips. 

 

The installation team used Mapelastic AquaDefense to waterproof showers along with Mapelastic CI for crack isolation. To set the sand-colored 13” x 13” Daltile Cove Creek tiles in the showers, Ultraflex LHT provided premium performance for a non-sag, non-slump

The Arbor zero entry shower

installation. To grout the shower walls, Pro Floors installers used Ultracolor Plus FA in Pewter for its efflorescence-free application. 

The serene glass tile backsplash was set with Adesilex P10 in each cottage kitchen. Commercial kitchens were set with 8,000 sq. ft. of 8”x 8” Quarry textured tiles from Daltile, using Ultraflex LHT and grouted with Kerapoxy CQ. Moisture issues were solved by using Planiseal MSP, a moisture-control membrane and self-leveling primer with fast track technology. Differentials with foundation walls in pool areas were resolved with Mapecem Quickpatch.

 

Hanover Buckhead Village
Atlanta, Ga.

Top: Buckhead kitchen backsplash
Bottom: Buckhead bathroom floor

Hanover Bulkhead Village is uniquely located in the most prestigious residential location in metro Atlanta for affluent singles and city dwellers. It rises 21 stories, with 350+ units including penthouse suites, a state-of-the-art fitness center and many premier amenities. The luxuriously curved tower was developed by the Houston-based Hanover Company and designed by architectural firm Solomon Cordwell Buenz of Chicago.

 

Installers used Ultraflex LHT to set large 24” x 48” white and gray marbled Calacatta Thorntree tile on walls, floors and the grand staircase in the impressive lobby. The installation crew first prepared the subfloor with Mapeguard UM. Large format 12” x 24” EuroMarmo Calacatta porcelain tiles were set with Ultraflex LHT, and grouted with Ultracolor Plus FA in Frost on bathroom walls, floors and the kitchen backsplash. In a unique and unconventional move, the entire complex utilized Ultraflex LHT mortar to set the condo number markers outside of each residence.

Piedmont House
Atlanta, Ga.

A full system of MAPEI products were used to construct this impressive new high-rise tower in Midtown Atlanta. The living area begins on the seventh floor, sitting atop a six-story parking garage, giving all units a spectacular view of Piedmont Park and the surrounding areas of midtown Atlanta. The complex, designed by Rule Joy Trammell + Rubio, LLC, includes premium amenities on the seventh floor and a second amenity space on the 22nd floor rooftop.

All the tile and wood flooring was installed with MAPEI products. In the urban-inspired lobby, Ultraflex LHT was used to set contemporary 12” x 36” Borneo blue tiles on the entry walls as well as large-format Concreteback Lappato black and Lappato white floor and wall tiles flown in from Spain. Strada Mist Ultraflex LHT was the mortar of choice to set the Veincut Marble polished mosaic tiles; they were grouted with Ultracolor Plus FA. Bathrooms floors and walls were tiled with 12” x 24” Interceramic Porcelain Pewter tiles, using the same products.

A big draw to utilizing MAPEI products was the full system offerings of mortars, grouts, adhesives and self-levelers. “The floors had several flaws when poured, so we used MAPEI products to level them out,” said contractor Sam Munsi. “I’m a big proponent of using all the materials on the job from one brand. When [there is an issue], I want to be able to call one person. This is why I look for full systems like MAPEI.”

Piedmont house bathroom

Piedmont house kitchen

Mercedes-Benz USA Headquarters
Atlanta, Ga.

The three-story, 200,000-sq.-ft. Mercedes-Benz USA Headquarters under construction will house all corporate functions. MBUSA President and CEO Dietmar Exler explained that “the idea of the building is cooperation and working together.” The emphasis on creating communal work areas led the architect Gensler to design exposed offices and collaborative workspaces in multi-functional rooms.

Installers chose Planipatch and Ultraplan 1 Plus to flatten the substrate and level the floors. Keracolor S in Avalanche was used to grout white 6” x 36” Starker Porcelain tiles by Unicom in the building atrium, which doubles as a cafeteria and informal meeting area, as well as the area leading to the adjoining commercial kitchen. Keracolor S was also applied to marbled floors, walls, mosaic tiles in showers and the backsplashes in break rooms. 

Mercedes-Benz USA Headquarters

Nine15 Midtown
Atlanta, Ga.

As part of the revitalization of downtown Atlanta, the historic city is seeing a resurgence of new shops and luxe residential communities. Nine15 Midtown apartments fit right into the walkable landscape of the area’s mixed-use developments, with a design that emphasizes green living (the complex is on track to becoming LEED Certified).

As part of the green vision, interior walls were limited, allowing the kitchen to seamlessly merge into the living room. Floor-to-ceiling windows, airy cloud-colored walls, wood-look tile in Pepe Root hues and glass mosaic backsplashes transform the combined space into a breathable indoor-outdoor experience.

For surface preparation, MAPEI’s 4-to-1 Mud Bed Mix was used in the showers in conjunction with Mapelastic AquaDefense to waterproof the tub surrounds and showers. Ultraflex 2 anchored tiles from Shaw Floors’ Elegance collection, resulting in a glossy and sleek finish. Installers used Adesilex P10 to set the translucent Random linear mosaic tiles by Elysium in the kitchens and bathrooms. For the finishing touch, UltraCare Grout Sealer provided protection against common stains without altering the color of the grout joint. 

Nine15 Midtown

Position available: Project Manager, Sanders Hyland Corporation

Project Manager
Southeastern United States

Company Description:

Sanders Hyland Corporation is a large and growing commercial flooring contractor based in Mobile, AL.  Founded in 1988 our commitment to quality and value has made us a leading force in the commercial flooring industry.  We operate mainly in the Southeast with offices in Birmingham and Mobile, Alabama, Gulfport, Mississippi and sales agents in Nashville, TN.  We’ve completed more than 4000 projects, ranging from $ 100,000 to over $14 million.

Sanders Hyland Corporation’s mission is to exceed our customer’s standard of excellence with integrity and professionalism in a safe environment on every project.

Project Manager Responsibilities:

Manage large commercial flooring projects which includes:

  • Manage day-to-day operational aspects of assigned projects
  • Coordinate and manage flooring personnel on assigned projects
  • Execute conflict resolution effectively to ensure success on each project
  • Have excellent written and verbal communication with clients, other subcontractors, and project personnel to execute the project
  • Provide leadership in Sanders Hyland Corporation through building relationships, motivating others, providing clear direction and cooperative teamwork.
  • Communicate and interact with clients, potential clients and subcontractors to identify and pursue potential work.

Project Manager Qualifications:

  • Bachelor’s Degree in construction management is preferred. A combination of education and work experience will also be considered in lieu of a degree.
  • 3-5 years’ experience in all aspects of project Managing, Planning and Construction processing.
  • Must be familiar with all types of flooring materials (including but not limited to:hard tile, fabrication stones, all soft goods such as carpet, etc.)
  • Must be familiar with all components associated with flooring materials listed above (underlayments, grouts, waterproofing, etc.)
  • Must be able to read and take official drawings and specifications
  • Experience on large commercial jobs
  • Must be an excellent communicator with organizational skills and leadership qualities

Benefits/Salary:

  • Salary negotiable
  • 401K
  • Employee Health Insurance
  • Vehicle Allowances
  • Paid time off

Email resumes to [email protected]

April 2018 Feature – Merkrete Systems

Theatre is considered a collaborative form of fine art that uses live performers to present the experience of a real or imagined event before an audience in a specific place, often a stage. The performers may communicate this experience to the audience through combinations of gesture, speech, song, music, and dance.

In a project where collaboration is the name of the game, each and every detail, no matter how large or small, makes all the difference in the final presentation – or the final act. The Engelstad Shakespeare Theatre in Cedar City, Utah, celebrated its opening night on July 7, 2016 and the collaborative efforts of all involved shaped the debut into a resounding success.

An open-air space, The Engelstad Shakespeare Theatre is reminiscent of Elizabethan theaters but with modern amenities and technology. As the symbolic home of the Utah Shakespeare Festival (USF), it features plays by Shakespeare and other playwrights whose works are appropriate for its outdoor Elizabethan-inspired architecture.  It is also used for educational programming for Southern Utah University. 

The new outdoor Engelstad Shakespeare Theatre is the centerpiece of Southern Utah University’s $39 million Beverley Center for the Arts (named for the late philanthropist Beverley Taylor Sorenson), which also houses USF’s new 200-seat Eileen and Allen Anes Studio Theatre and the $8 million Southern Utah Museum of Art.  The arts complex, built around the existing Randall L. Jones Theatre, spreads across two city blocks. Theater company facilities include a new ticket office, administrators’ offices, costume and scenic shops and rehearsal halls, as well as company dressing rooms and a multiplicity of patron restrooms.

Developed in collaboration between Big D Construction, NTCA Five Star Contractor Superior Tile & Marble, and Blalock & Partners, the theater seats approximately 921 and is named for the Ralph J. and Betty Engelstad family, which was a major donor toward the building.  

Vision and functionality come together

Blalock and Partners teamed with Brooks + Scarpa, and Coen + Partners to create the new arts campus, which includes the new USF facility, the new Southern Utah Museum of Art (SUMA), and the existing Randall Jones Theater. The three buildings are connected by an intricate landscape design inspired by medieval gardens of England and France. The new Engelstad theater pays respect to the old Adams Theatre in its overall configuration, yet adds a touch of refinement and modernism in its execution.

The exterior tile and stone installations throughout the building perfectly match this high-class, theatrical aesthetic, as each piece was masterfully chosen and strategically placed for an extra touch of glamour and ensured functionality.

When Superior Tile & Marble was approached by Big D Construction to supply the high-performing materials they required, Superior knew they’d need a trusted and top-quality installation system to ensure a job well done. Upon reviewing the scope of the project, all answers pointed definitively to Merkrete, a leader in waterproofing, crack-isolation and setting-materials technology. 

Superior’s work on the exterior of SUU’s Shakespeare Theatre consisted of over 15,000 sq.ft. of bush-hammered granite, 2,000 sq. ft. of 6” thick cubic granite, and almost 1,800 sq.ft. of mechanically anchored granite. Due to the exceptionally harsh weather, Superior partnered with Merkrete for versatile and high-performing installation products they can trust.

A versatile solution fastens the deal

The stone cladding provided elegance and durability on the walls and entryway to the building. “For those types of exterior installations, we generally use Merkrete’s 200/211 System,” said Casey Stewart, Superior Project Manager. “This easy-to-use, two-part system has excellent physical properties in adhesion, resiliency, water resistance, and shock and weather resistance.” 

Operations Manager Todd Robinson added, “The 200/211 System from Merkrete has excellent results when used in challenging exterior facade installations. For many projects, particularly this one, we relied on Merkrete for their technical expertise.”

Because of the size and thickness of the stone (up to 24” x 36” x 1” thick), Superior needed a versatile product that could address several specific needs at the same time: a high-performing adhesive product that will stand up to the extreme weather conditions and also double as a grout. Since both Robinson and Stewart have experience with Merkrete’s Integra, an all-in-one thinset and grout product, he knew Merkrete could assist with a solution.

Merkrete’s Sales Representative on the job, Railin Hunt, said, “I immediately knew that Merkrete’s 200/211 System could be modified in color and would be the perfect product for these requirements. Its flexibility allows it to perform as a grout and the color could be matched to the jobsite requirements. You don’t usually get that in a single product.” 

This solution was tested and perfected prior in another Superior Tile & Marble installation when the term, “The Lombard Method” was coined because the walls were spread with the adhesive, then mortar was placed on two sides of each tile and set, similar to the methods of striking brick. 

Merkrete proved the perfect match for a specific challenge again, considering the strength of the mortar it called for. “We used large and heavy natural stone, which requires a mortar with a super-high bondability that can handle the weight of the panels,” said Robinson. Hunt added, “Merkrete 200/211 System is a two-component, multi-purpose, polymer-modified setting adhesive for installing extra-large-format porcelain, ceramic tile and natural stone for both floors and walls, and can be used as thin- or medium-bed setting adhesive for stone. Merkrete proved it could hold its weight, eliminating the need for different grout products and allowing Superior the versatility it required.”

Neither snow nor rain nor heat nor gloom of night…

Part of the challenge in this project involved extreme weather. It was critical that Superior chose a company who would be able to get the products delivered when required and the job completed on time. Merkrete is a member of ParexGroup, one of the largest companies and a worldwide leader in tile setting materials, façade finishes and technical mortars, established in 22 countries with 68 manufacturing plants and over 4,100 employees. “Merkrete was perfect for this project’s requirements, because we have plants and distribution centers all over the country, so our turnaround time and ability to get customized products there quickly were no problem,” said Hunt. 

The Festival now plays to over 110,000 patrons who view nearly 300 plays each year in three theaters over a 16-week season. Each year the Festival produces eight or nine professional plays. In keeping with its mission to entertain, enrich, and educate its audiences, the Festival also offers a variety of activities such as orientations, literary and production seminars, classes, workshops, and backstage tours – making it a true destination theater, and one of Utah’s cultural treasures.

Marazzi Tile

Explore Costa Clara™

Capture the essence of artisanal hand-made tiles with Costa Clara™. This luminous wall tile with translucent glaze and soft undulations, is available in ten lavish colors for a refined coastal feel. Mix two wall sizes with a coordinating rail liner or jolly trim for a custom effect.

 

Feature Story – LATICRETE International – March 2018

Texas Motor Speedway boasts
first-of-its-kind concrete coatings

LATICRETE SPARTACOTE™ brings a professional
polish to NASCAR® track

The Texas Motor Speedway, located in Fort Worth, Texas, is home to several popular NASCAR®events each year. With the ability to fit four Dallas Cowboys’ football stadiums inside the track, the Speedway can fit over 190,000 screaming fans and holds the largest outdoor high-definition digital display board in the country, amongst other features.

In the fall of 2016, Texas Motor Speedway management partnered with LATICRETE to bring high-performance SPARTACOTE™ concrete coating systems to the legendary raceway’s massive garages – a first at any NASCAR track. Texas-based Intertech Flooring was awarded the project as the installer due to its excellent reputation in flooring solutions and experience in specialty, high-profile projects.

“This was a big project with a lot of planning involved,” said Richard Garcia, Director of Concrete Operations from Intertech Flooring. “My team and I really enjoy working with the SPARTACOTE product and appreciate the support LATICRETE brings to the table. We look forward to doing another coatings project like this soon.”

The garages at Texas Motor Speedway

Design professionals initiated the garage floor concept, which included custom colors, textures, logos and specified a moisture-mitigation primer coat spanning the concrete surface to minimize any excess moisture found within the existing concrete slab.

This type of project is increasing in popularity with tile contractors, due to the ease of install and variety that resinous flooring offers to customers as an alternative to large-format or more traditional tile or stone floors.

The challenges 

High-Profile Customization: The owners were not looking for just any old epoxy coatings as a replacement for the existing thin-film epoxy floor surface that was failing and had exceeded its service life. They demanded a professional, unique concrete coating system, which only SPARTACOTE offers.

Timely Preparation: Floor preparation is often the most time-consuming part of a professional SPARTACOTE coatings project, but this is a necessary step to achieve the desired results.

The Intertech Flooring crew mixing LATICRETE NXT Vapor Reduction Coating before application.

A LATICRETE solution

The Intertech crew began surface preparation procedures by shot blasting and grinding the existing concrete to CSP 3 for proper adhesion. After grinding, the floor was repaired using SPARTACOTE FAST FIX™ to treat the joints and areas of the concrete that scaled and spalled.

The crew then began to mix and apply NXT Vapor Reduction Coating, a single-coat, low-odor, epoxy coating specifically designed for controlling the moisture vapor emission rate from new or existing concrete slabs. This particular moisture mitigator is unique in that Intertech Flooring was able to pigment the resin a grey color for it to act as the base-colored primer, saving the installer a step in the SPARTACOTE coatings process. The crew rolled out

Intertech Flooring pigmented the resin of this moisture mitigator a grey color so it could act as the base-colored primer, saving the installer a step in the SPARTACOTE coatings process.

the pigmentedcolor across all 22,000 sq. ft. (2,044 m2) of prepared concrete at 12 mils thickness and allowed it to cure for 12 hours.

Applying the logo at the Texas Motor Speedway.

Upon full cure, the crew buffed the surface using a swing machine with 100 grit screens and began mixing and rolling out a solid black base coat and cherry-red Metallic mid-coats of SPARTACOTE material that served as the outline for the rectangle leading to the massive, 90 ft. (27.4 m) Texas Motor Speedway logo in the middle of the garage. In phase two of the garage installation, a cobalt blue SPARTACOTE Metallic color was used instead. The mid-coats had SPARTACOTE Grip added to the coating for additional foot traction.

Adding the clear SPARTACOTE topcoat to the TMS logos.

The monstrous-sized Texas Motor Speedway logo was applied over the Metallic coatings using a stencil to ensure exact placement. Once the team applied, tamped-down, and carefully removed the backing adhesive, they applied a final clear SPARTACOTE topcoat over all 22,000 sq. ft. (2,044 m2) of garage space to lock in all colors, textures and logos, and to ensure a seamless, durable finish.

Designed to withstand aircraft hydraulic grade oils, such as Skydrol®, SPARTACOTE coatings are resistant to other common garage chemicals and three times more abrasion resistant than traditional epoxy.

Outcome 

“With these floors, Texas Motor Speedway has once again raised the bar for NASCAR race tracks,” said Mat Stolley, Vice President of Operations for Texas Motor Speedway. “Not only do they convey our image as a first-class facility for our professional racing, they also provide a safe, high-traction floor for the race teams and NASCAR inspectors. With more than 40 high-performance cars being worked on at any given time on race days, our garage floors need to be able to withstand hot tires, hazardous fluids and the regular use of heavy equipment – and LATICRETE delivered exactly that.”

The Intertech team completed and turned over Phase 1 of the Texas Motor Speedway north commercial garage project in October 2016 in time for the Texas 500 NASCAR event in November. Phase two in the south race car garages was completed in February 2017.

Metallic cobalt blue TMS logo completed.

Completed cherry-red metallic logo at TMS.

Phase 1 of the 22,000-sq.-ft. project is complete, along with custom logo.

70-year old Flamingo hits the jackpot with Bostik – Feature Story – February 2018

ForrestPerkins’ renovations keep true to the property’s character and charisma

The third gambling establishment to open on the soon-to-become famous Las Vegas Strip, today The Flamingo is the Strip’s oldest resort. In the mid-‘40s, businessman extraordinaire William “Billy” Wilkerson envisioned a grand hotel/resort with an energized casino, pool, spas and golf course drawing gamblers and celebrities from across the globe. At that time, almost all casinos already in Las Vegas were extremely rustic and followed a Western theme.

That was about to change – enter architect George Vernon Russell, who brought his vision of a European-styled hotel/casino to reality. Clearly, The Flamingo was eons ahead of its time and via its luxury, major glitz and non-stop publicity campaign, created a bona fide blueprint for future resort/casinos in Las Vegas.

The Flamingo recently celebrated its 70th birthday, continuing to give visitors an authentic Vegas experience. The resort offers more than 3,500 guest rooms and suites, and features a sprawling 15-acre pool and wildlife habitat complete with waterfalls, island-like vegetation and tropical wildlife.

In 2016, and as part of an extensive renovation plan from its owner Caesars Entertainment Corporation, a major $90 million complete guestroom renovation project was launched. Led by design firm ForrestPerkins, the process began in late August. Some rooms were opened to guests in November; final completion is expected for the second quarter of 2018. Long-time aficionados of the hotel needn’t worry, as the newly renovated rooms continue using the property’s well-known pink theme.

“Flamingo Las Vegas is an iconic resort filled with 70 years of rich history and unforgettable experiences,” said Bob Morse, President of Hospitality for Caesars Entertainment. “The renovated rooms pay homage to the property’s past, while also giving it a fresh and modern new look.”

This new design program not only updates the guestrooms; it clearly brings the bathrooms up to today’s standards. All fully renovated rooms feature unique, contemporary and retro-chic designs with accents that celebrate The Flamingo’s rich history as a centerpiece of the Las Vegas Strip. ForrestPerkins’ rooms were tasked to “sparkle like glitter and shine like champagne, with vibrant hues of gold and bright pops of flamingo pink, keeping true to the property’s character and charisma.” Without question, the heralded design firm did not disappoint.

Gibson Tile, Daltile + Bostik make bathrooms shine

This renovation included the previously mentioned 3,500 guest rooms, of which about a third were completed at press time. Getting the guest baths up to the designers’ stringent standards and making very, very tight deadlines overall, was a major undertaking for all trades contracted for this project.

Mark A. Dopudja, Vice President of Gibson Tile Company, Las Vegas, Nev., stated, “We were contracted to handle the tile installation. The bathroom design called for a very high-quality, white Dal-Tile 3” x 6” product. We wanted a premium installation system, so we selected three Bostik materials: Hydroment Vivid Grout; D-2001 Ultra-Premium Mastic and Bostik GoldPlus for waterproofing.

“Our reasons for choosing these materials were very basic,” continued Dopudja. “Vivid was chosen for time constraints. It is a rapid curing grout that offers ease of installation; a superior color-consistent grout joint and non-sag properties, which are ideal for wall tile projects. We did not have time to wait for an epoxy product, which takes considerably longer to cure, so Vivid was the ideal selection. The time frame was so tight, once furniture was in place, fixtures installers were right behind them. This was the procedure, floor-by-floor, throughout the entire hotel.

“We needed a quick-cure system, one that allowed for full foot traffic in rooms after just four hours from being installed,” he added. “That’s why we decided upon a total Bostik system. And in particular, we knew their waterproofing system was ideal for the bathrooms,” stated Dopudja. “And frankly, using one full system from one single manufacturer, we believe helps to ensure an even more successful install.”

Bostik Hydroment® Vivid™ is a rapid curing, premium grade, stain resistant cementitious grout for demanding commercial and residential projects. It offers consistent color technology with enhanced stain and efflorescence protection. And Vivid™ is exceptionally ease to clean up. This greatly contributes to the speed at which installers can perform their overall project work.

Bostik D-2001® Ultra-Premium™ Mastic is a high performance adhesive for the interior installation of all types of ceramic and stone tile (except moisture sensitive marble). Ideal for fast and highly professional installations, it provides excellent vertical grab.

Lastly, Bostik GoldPlus™ is a ready-to-use, roller-applied, latex waterproofing and anti-fracture membrane for use beneath thinset ceramic tile installations on both vertical and horizontal surfaces.

“A few years ago,” concluded Scott Banda, Bostik’s Director of Marketing and Business Development, “Bostik made a focused commitment to become a major source for tile and stone installation systems to high-end Las Vegas hospitality establishments. Our recent work at The Flamingo represents another cornerstone to that pledge. As the need for high-quality, easy-to-use and high-performance tile and stone installation systems increases, Bostik will continue to have the products, the experience and the wherewithal to more than meet this demand.” 

January 2018 Feature Story – MAPEI

Anaha® (which means “reflection of light” in Hawaiian) is a magnificent new condominium complex on the island of Oahu. Made of concrete, glass and steel, it is part of the Ward Village master-planned community near Kewalo Harbor in Honolulu. This new luxury high-rise was planned by Howard Hughes Corporation and designed by architects Solomon Cordwell Buenz of Chicago and Ben Woo Architects of Honolulu. The interiors were designed by global design leader Woods Bagot Interiors.

The complex is composed of the Anaha Tower, housing eight residences per floor plus penthouses on Levels 36-38, as well as the Podium townhouses and flats, which occupy the first six floors and extend from the tower. The roof of the Podium (adjacent to the seventh floor of the tower) hosts an amazing selection of indoor and outdoor activity areas, including a cantilevered pool that extends 13 feet beyond the building’s edge and features a glass bottom.

The LEED Platinum building was designed with the environment in mind – harmonizing with sea, sky and mountains. The exterior of the entrance area sports a “living wall” of plants and water elements framed with lava stone veneer that surround tile walkways forming the signature “W” for Ward Village. The interior of Anaha is just as awe-inspiring, with floor-to-ceiling windows that open every residence to views of the Pacific Ocean or the Honolulu skyline. Some expanses even look out toward the historic Diamond Head landmark.

Floor and wall coverings received all manner of treatments, including stone and stone veneer in public areas indoors and out; (at the owner’s option) carpet, wood and tile in living spaces; stone and tile in bathrooms of the residences; and resilient floor coverings in service areas.

The Hawaii branch of A-American Custom
Flooring, Inc. (a member of the Tile Contractors Association of Hawaii), was in charge of all aspects of the tile installations for interior and exterior walls, floors and specialty elements with the exception of the interior tile walls of the pool on the amenities deck. Their installers also handled moisture mitigation work and installation of wood, carpet and resilient floor coverings. A-American worked closely with General Contractor A. C. Kobayashi, Inc., to complete all the aspects of the installations on schedule, including the mega-challenge of zero tolerance in transitions between flooring types.

Zero tolerance transitions moisture mitigation and waterproofing

Anaha’s 236-unit residence tower and 81 townhomes and flats were architecturally designed with a zero tolerance scheme for all finishes in the flooring landscape of the building. From interior to exterior, zero tolerance requirements meant that all transitions could hold no change in height from tile to wood to carpet to resilients, to respect accessibility for disabled persons according to the Americans with Disabilities Act (ADA).

This zero tolerance created building and flooring challenges that were met by a wide variety of MAPEI’s concrete repair and flooring installation systems products for construction, surface preparation and floor-covering solutions. The fast-track schedule of the 38-story tower and the six-story podium required coordination and solutions for arising jobsite problems involving moisture mitigation and slab deformation involving post-tension concrete pours.

A-American used MAPEI’s Planiseal VS alkali-resistant, epoxy moisture-reduction barrier for moisture mitigation throughout the complex. Planiseal VS expedites floor-covering installations by eliminating the traditional wait time required for new concrete slabs to reach moisture levels suitable for installations. After the concrete surface was properly profiled, the Planiseal VS was poured to cover each level in the building.

After moisture mitigation, the floors were primed with one of three primers – Primer L, Primer T or ECO Prim Grip – where appropriate. Then the installers selected two MAPEI self-leveling underlayments – Novoplan® 2 Plus and Ultraplan® 1 Plus – to use in appropriate areas in order to produce a smooth, level surface for installing tiles and stone. Both of these products are quick-setting, self-leveling underlayments and repair mixes for interior concrete and engineer-approved floors.

MAPEI’s Mapelastic cementitious membrane was used for waterproofing and protecting exterior horizontal and vertical concrete spaces, while Mapelastic AquaDefense with Reinforcing Fabric, an advanced liquid-rubber, extremely quick-drying waterproofing and crack-isolation membrane, was used on interior surfaces before the tile and stone installations. Mapelastic AquaDefense dries after about 30 to 50 minutes and is then ready to receive any MAPEI polymer or epoxy mortar.

Range of mortars and grouts meet varying project demands

Installation of exterior and interior tile and stone also used a variety of MAPEI’s mortars and grouts. For the ultimate bond, Lava Stone Veneer pavers and curbs surrounding the building were installed with MAPEI’s two-part Kerabond/Keralastic system – a premium dry-set mortar that is combined with a flexible acrylic latex additive.

Where there was a need for speed, the A-American crews used the Granirapid® fast-curing system. Outdoor walls and benches that used Lava Stone Veneer and Cremino Stone Veneer in all sizes from mosaics to large-format tile were also installed with these two systems. All of these installations were grouted with MAPEI’s powerful Ultracolor® Plus FA – an ultra-premium, fine aggregate, fast-setting, polymer-modified, color-consistent, non-shrinking, efflorescence-free grout that can fill joint widths from 1/16” to 3/4”.

In the residences and townhouses, tile and stone played a dramatic role as field tile and accents on floors and walls. Types and brands included Caesarstone for countertops; Atlas Concorde floor tile in Seastone Greige and floor, wall and door accent tiles in Black for residences and public areas; Marmi porcelain wall tile in “Thassos”; Natural Stone Design’s porcelain floor and wall tile in Dark, Basaltina, plus mosaic tiles of the same material for residences and public spaces; Daltile’s quarry tile in Arid Gray for laundry rooms in residences; “Luce Glass” glass wall tile from North Shore for public restrooms; Ann Sacks’ 2” x 8” “INCA” brushed aluminum tiles for kitchen backsplashes; stone tiles in travertine, basalt, tundra stone and granite; “Nublado Light” and “Walnut Brown” wall base tiles from Stone Source; and many additional tile and stone selections that were optional for residents at time of purchase.

All interior tile and stone was installed with MAPEI’s thixotropic mortar, Ultraflex™ LFT. This mortar has a high content of unique dry polymer, resulting in excellent adhesion to the substrate and tile and is formulated with Easy Glide Technology™ for ease of application. Both wall and floor tiles were grouted with Keracolor® S (sanded) and Keracolor U (unsanded) grouts from MAPEI’s grout color collections. The quarry tiles in laundry rooms and in the kitchen and prep rooms on the Amenities level were grouted with Kerapoxy CQ. This grout uses a proprietary aggregate to achieve its durable color, making it excellent for countertops, high-traffic areas, and areas needing stain and chemical resistance. Easy to maintain, Kerapoxy CQ will clean to the original color and contains BioBlock® technology to help protect against mold and mildew.

High anxiety?

The A-American installers performed exceptionally well with the many different types of installations in many different parts of the project, but they truly excelled on the installation of the tile on the inside and outside of the cantilevered leisure/lap pool extension on the Amenities level. Working on a crane that lifted them seven stories into the air, the crew set sheets of black glass mosaic tiles on the interior and exterior sides of the glass-bottomed portion of the pool that extends 13 feet out from the building. They used MAPEI’s Adesilex P10 bright white, multipurpose thin-set mortar formulated with non-sag properties to set the tiles. The Adesilex P10 was mixed with Keraply for increased performance in a submerged installation. After removing the protective cover sheets, the tiles were grouted with Ultracolor Plus FA.

A total of 40 different products supplied by MAPEI – from substrate preparation to installation of all types of finished flooring – allowed the owners, architects, general contractors and installers, the peace of mind of sourcing all their needs from a single manufacturer to create a true island beauty.

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