CID 2018 Residential Stone Installation winner

Columbia River Tile & Stone’s stunning black and white marble bathroom


Background

In 2003, Jeff Occhipinti, owner of Columbia River Tile & Stone in Portland, Ore. – and winner of the 2018 Coverings Installation Design Award for Residential Stone Installation – started working in the tile industry, learning from many stellar tile setters. He developed a specialty in flagstone work, explaining, “It is challenging, but you can be very creative with it,” he said. 

After three years, Occhipinti became a licensed contractor and went out on the road for the next four years building new hotels until the economy dropped and being on the road was no longer feasible. At that point, Occhipinti said, “I was determined to build my business locally by giving our clients the best possible service. In 2017 I joined the NTCA, and became a Certified Tile Installer – #1354.” 

Columbia River Tile & Stone has grown to six employees including Occhipinti – all of whom have been hired with no previous construction experience. “We take pride in the fact that we are training the next generation of tile setters,” he said. “We believe heavily in education as we participate in local training events as well as being active in NTCA University. It is an exciting time right now in the tile industry. We are true artists and craftsmen in our work, and are proud to be contributing to the growth of the industry.” In fact, Columbia River Tile & Stone is a member of the newly formed Columbia-Oregon Tile Trades Training Trust, which starts its initial apprenticeship class next month (TileLetter July Training & Education feature). 

The winning project – black and white marble bathroom

Occhipinti describes the installation process of his prizewinning project, for a previous client. 

“The homeowner unfortunately had a fire at their house that required a complete tear-down to the studs. This included the previous work that we had done. The homeowner had a vision for the rebuild of their 1929 home, and we were fortunate to be a part of that vision. The upstairs bathroom had a tub surround with alternating diamond shaped Blue Celeste marble and White Thassos marble, the floor was 3” hex and borders of the same materials. The kitchen floor, backsplash, and fireplace were Spanish style tile. For a vanity wall we installed a smoky mirror mosaic tile.

“The master bathroom was the centerpiece of the project. A combination of Nero Marquita and White Thassos marbles comprised the majority of the materials used. The concrete slab was recessed to accept the curb-less entry mud-set shower. Everything was waterproofed with a liquid-applied, thin waterproofing anti-fracture membrane and the niche and bench were constructed out of wedi. The bathroom floor had Schluter Ditra underlayment and the bathroom floor and shower floor were both heated with SunTouch WarmWire. The job was finished with urethane grout and a penetrating sealer was applied to the marble. 

“Layout was critical on this project. We were able to continue the diamond pattern on six walls creating a true wrap-around effect. We were able to achieve full tile at all of the focal points including the bottom and top cuts, the vertical outside corner, and against the arched entry way. The stained glass window also has the pattern continue to the other side, in addition to having symmetrical cuts on both sides. The shower floor and bench top are centered and balanced. The floral patterns are also perfectly placed with one of the florals landing centered on the tiled shower drain.

“This project definitely had its challenges. Right from the start we realized that stacking the diamond- shaped tile was going to require some special steps to keep the tile aligned properly. We modified our 1/16” T spacers to have a Y shape. This worked pretty well. The use of straight edges at the diagonal runs was crucial and helped keep the tiles from sliding out of alignment. The mitered outside edge also took some patience since White Thassos marble has a tendency to crumble when it is cut. There were quite a few attempts to get the perfect mitered edges for this focal corner. 

“Overall this timeless beauty was another great project for us,” Occhipinti concluded. “We are honored to be recognized for the work that we have done.”

Natural Stone Institute Announces New Testing Lab Offering

Oberlin, OH, August 7, 2018—Natural Stone Institute is pleased to announce that accelerated weathering testing is now available through the testing lab’s recently acquired environmental simulation chamber. This test method is used to determine the level of strength and fabric degradation caused to a natural dimension stone by exposure to repeated cycles of freezing and thawing in a near saturated condition. Accelerated Weathering tests are often required by project design and engineering teams in regions that experience high numbers of freeze/thaw cycles.

The test method is applicable to any natural dimension stone intended to be used in construction or landscape applications in areas where the material will be subjected to subfreezing temperatures. Test specimens are placed in a chamber that alternates between cooling and heating to produce freeze/thaw cycling. Sonic modulus of elasticity tests are performed at prescribed intervals to establish a correlation between the number of cycles experienced and the rate of progression of degradation of the specimen. Destructive flexural strength testing is performed on control samples prior to the test and on samples after the test to determine strength loss.

The Accelerated Weathering test is one of nine tests available through the Natural Stone Institute. All testing is completed in the Natural Stone Institute’s state of the art testing lab in Oberlin, Ohio. Accelerated Weathering testing can be completed in 1-3 months and is available in cycles of 100, 150, 200, and 300.

The Natural Stone Institute testing lab is dedicated to providing outstanding personalized service, which includes assisting customers in identifying only the data they need. To learn more about the Accelerated Weathering test and other testing lab capabilities, visit www.naturalstoneinstitute.org/lab.

 

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About the Natural Stone Institute

The Natural Stone Institute is a trade association representing every aspect of the natural stone industry. The current membership exceeds 2,000 members in over 50 nations. The association offers a wide array of technical and training resources, professional development opportunities, regulatory advocacy, and networking events. Two prominent publications—the Dimension Stone Design Manual and Building Stone Magazine—raise awareness within the natural stone industry and in the design community for best practices and uses of natural stone. Learn more at www.naturalstoneinstitute.org.

 

Two Scholarships Available for Emerging Professionals in the Natural Stone Industry

Oberlin, OH, June 26 2018—The Natural Stone Institute is pleased to announce that two scholarships are available for individuals pursuing careers in the natural stone industry. The deadline to submit applications for the Natural Stone Scholarship and the Women in Stone Empowerment Scholarship is Friday, July 20.

The Natural Stone Scholarship provides a trip to TISE 2019, where the winner will gain valuable technical and practical knowledge regarding the natural stone industry and will meet and network with leading stone professionals. The ideal candidate will be a fabricator, installer, or administrative apprentice with fewer than five years’ experience in the natural stone industry and at least six months experience working with a Natural Stone Institute member company.

Lucja Lawniczak, recipient of the 2017 Natural Stone Scholarship, commented: “I came to TISE with a list of questions, and although not all of them got answered, I found people who can point me in the right direction. This industry keeps me in awe of the generosity and accessibility of the field’s veterans. I felt welcomed, and although there was a factor of intimidation, my fears were short lived.”

The Women in Stone Empowerment Scholarship will provide a trip to one of three 2019 industry events: TISE, Coverings, or the Natural Stone Institute Study tour. The winner will shadow industry professionals within different sectors of the stone industry and have the opportunity to deepen her commitment to a career in the stone industry and explore her potential for leadership. The ideal candidate will have a minimum of two years of experience, be currently employed by a Natural Stone Institute member company, and must be a first-time attendee of the chosen event.

Amy Petersen, recipient of the 2017 Women in Stone Empowerment Scholarship, commented: “I believe education is the key to empowerment and I want to give that gift of knowledge back to other women and aspiring professionals.”

Submissions for both scholarships, as well as all other Natural Stone Institute Industry Recognition Awards, is Friday, July 20. To learn more, visit www.naturalstoneinstitute.org/awards.

 

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About the Natural Stone Institute

The Natural Stone Institute is a trade association representing every aspect of the natural stone industry. The current membership exceeds 2,000 members in over 50 nations. The association offers a wide array of technical and training resources, professional development opportunities, regulatory advocacy, and networking events. Two prominent publications—the Dimension Stone Design Manual and Building Stone Magazine—raise awareness within the natural stone industry and in the design community for best practices and uses of natural stone. Learn more at www.naturalstoneinstitute.org.

 

Natural Stone Institute Announces Call for Entries for 2018 Industry Recognition Awards and Pinnacle Awards

Oberlin, OH, May 16, 2018— The Natural Stone Institute is pleased to announce that the call for entries for the 2018 Industry Recognition Awards is now open. Submissions for all awards are due Friday, July 20.

Natural Stone Institute members are invited to nominate colleagues for the following awards:

Migliore Award for Lifetime Achievement. This award pays tribute to an individual who has made extraordinary contributions to the natural stone industry.

Women in Stone Pioneer Award. Sponsored by TexaStone Quarries, this award recognizes a trailblazer within the stone industry for their role in recruiting, retaining, and advancing women. The recipient’s performance in promoting women should be exemplary, honorable, and inspirational.

Natural Stone Craftsman of the Year Award. Sponsored by Polycor and Custom Building Products, this award was established to honor an individual whose craftsmanship in the natural stone industry stands out above all else.

Natural Stone Scholarship. Sponsored by Coldspring, Delaware Quarries, and the Natural Stone Foundation, this scholarship provides educational opportunities for aspiring stone professionals interested in furthering their careers within the natural stone industry.

Women in Stone Empowerment Scholarship. Sponsored by the Natural Stone Foundation, this scholarship provides a guided educational experience to one of three industry events to a woman showing a strong passion to grow their career within the stone industry.

For more information about these awards, including nomination forms and submission requirements, please visit www.naturalstoneinstitute.org/awards.

In addition, the call for entries for the 2018 Pinnacle Awards is now open. Submissions are due by Friday, July 20.

The Pinnacle Awards honor projects where beauty, creativity, ingenuity, and craftsmanship exemplify professional mastery in the use of natural stone for commercial and residential applications.

Four new categories have been introduced this year, allowing for a broader range of natural stone craftsmanship to be showcased and honored. Pinnacle Awards will be given in the following seven categories:

  • Commercial Interior
  • Commercial Exterior
  • Renovation/Restoration
  • Residential Interior/Exterior—Single Family (New category)
  • Residential Interior/Exterior—Multi-Family (New category)
  • Architectural Carving/Lettering/Sculpture (New category)
  • Public Landscapes/Parks/Memorials (New category)

A Grande Pinnacle Award (sponsored by Marmomac) will be presented to the best overall project. An award for the best use of Brazilian stone (sponsored by Vitoria Stone Fair) will also be available within each category. The Natural Stone Institute would like to thank the following companies for sponsoring the Pinnacle Awards: MAPEI (Commercial Awards), GranQuartz (Residential Awards), and Coldspring (Renovation/Restoration Awards).

David Castellucci, Pinnacle Jury Committee Chair, commented: “I am pleased to announce the changes to the Pinnacle Award categories for 2018. Separating the residential awards into ‘single family’ and ‘multi-family’ extends the opportunity to participate both to small and medium sized shops and those who cater to larger volume clients. The new Public Landscapes an Architectural Carving categories open up the awards program to members who have not previously participated.”

The Pinnacle Awards are open to all Natural Stone Institute member companies, and will be recognized during the Natural Stone Institute Awards Celebration at TISE 2019. The winning projects will be displayed at TISE 2019 and promoted at other trade shows and in industry publications throughout the year.

For more information, including submission forms and a list of requirements, please visit www.naturalstoneinstitute.org/pinnacleawards.

 

Stone – May 2018 – Installation – General Information

Installation-General Information:

an excerpt from the Dimension Stone Design Manual

The Natural Stone Institute maintains a Natural Stone Resource library for Architects, Designers and Contractors at this site:  https://bit.ly/2Fxo4mB. There are 274 documents that represent a wealth of information and wisdom to those who work with stone – 101 documents alone that deal with some aspect of stone installation. 

This document, Installation-General Information, is derived from an excerpt from the Dimension Stone Design Manual, Version VIII (May 2016). The included section below references materials and methods for setting a range of natural stone. 


3.0 RELATED MATERIALS

3.1 Setting Bed Mortars

3.1.1 Portland Cement Mortar (Thick Bed)

3.1.1.1 Portland cement mortar is a mixture of portland cement and sand, roughly in proportions of 1:3 for floors, and of portland cement, sand, and lime in proportions of 1:5:½ to 1:7:1 for walls.

3.1.1.2 Installation Methods. Portland cement mortar is suitable for most surfaces and ordinary types of installation. The thick bed, 3/8” to 1-1/2” on walls and nominally 1-1/4” on floors, facilitates accurate slopes or planes in the finished work. There are two equivalent methods recognized for installing stone tile with a portland cement mortar bed on walls, ceilings, and floors:

3.1.1.2.1 The method (ANSI A108.1A) that requires that the stone be set on a mortar bed that is still plastic.

3.1.1.2.2 The method (ANSI A108.1B) that requires the stone to be thin set on a cured mortar bed with dry set or latex portland cement mortar or a two-part, 100% solids epoxy.

3.1.1.3 Suitable Backings Portland cement mortars can be reinforced with metal lath or mesh, backed with membranes, and applied on metal lath over open studding on walls or on rough floors. They are structurally strong, not affected by prolonged contact with water, and can be used to plumb and square surfaces installed by others. Suitable backings, when properly prepared, are brick or concrete masonry unit, concrete, wood or steel stud frame, rough wood floors, plywood floors, foam insulation board, gypsum board, and gypsum plaster. The one coat method may be used over masonry, plaster, or other solid backing that provides firm anchorage for metal lath.

3.1.1.4 Installation and Material Specifications. Complete installation and material specifications are contained in ANSI A108.1 for installation when bed is still plastic, and for cured float bed and thin set applications.

3.1.2 Thin-Set Mortar [Thin Bed (ANSI A118.1)]

3.1.2.1 Thin-set mortar is a mixture of portland cement with sand and additives providing water retention, and is used as a bond coat for setting stone.

3.1.2.2 Installation Methods. Thin-set mortar is suitable for use over a variety of surfaces. The stone should be properly tamped in place into the mortar, which will be one layer as thin as 3/32” after tamping. Thin set mortar has excellent water and impact resistance, can be cleaned with water, is nonflammable and good for exterior work.

3.1.2.3 Thin-set mortar is available as a factory-sanded mortar to which only water need be added. Cured thin set mortar is not affected by prolonged contact with water, but does not form a water barrier. It is not intended to be used in trueing or leveling the substrate surfaces as tile is being installed.

3.1.2.4 Suitable backings. When properly prepared and in sound structural condition, suitable backings include plumb and true masonry, concrete, gypsum board, cementitious backer units, terrazzo, cured portland cement mortar beds, brick, ceramic tile, and dimension stone. Existing control joints including divider strips shall be maintained. Polished, glossy, honed, or smooth backup surfaces shall be roughened by sanding or scarifying. See ANSI A108.01 General Requirements: Subsurfaces and Preparations by Other Trades. 

3.1.2.5 Installation and Material Specifications. Complete installation and material specifications are contained in ANSI A108.5 and A118.1.

3.1.3 Latex-Portland Cement Mortar [Thin Bed(ANSI A118.4)]

3.1.3.1 Latex-Portland cement mortar is a mixture of portland cement, sand, and special latex additives which is used as a bond coat for setting stone tile.

3.1.3.2 Installation Methods. The uses of latex-portland cement mortar are similar to those of thin-set mortar. It is less rigid than portland cement mortar.

3.1.3.3 When latex-portland cement mortar is used to install stone in a wet area that may not thoroughly dry out in use (e.g., swimming pools and gang showers, etc.), it is recommended that the complete installation be allowed to dry out thoroughly (cure) before exposure to water. Consult the thin-set manufacturer for curing instructions. Latexes vary considerably, and the directions of the latex Manufacturer must be followed explicitly.

3.1.3.4 Suitable backings (See 3.1.2.4 above). 

3.1.3.5 Installation and Material Specifications. Complete installation specifications and material specifications are contained in ANSI A108.5 and ANSI A118.4.

3.1.4 Epoxy Mortar (ANSI A118.3)

3.1.4.1 This is a thin bed mortar system employing epoxy resin and epoxy hardener portions. A two-part, 100% solid epoxy is to be used as the setting bed for green colored marbles, serpentine stones susceptible to warping and for any fiberglass mesh-backed tiles.

3.1.4.2 Suitable Backings . Acceptable substrates, when properly prepared and structurally sound, include concrete, APA rated Exposure 1 underlayment grade plywood* , steel plate, and ceramic tile. 

Application is made in one thin layer. Pot life, adhesion, water cleanability before cure, and chemical resistance vary with manufacturer. 

3.1.4.3 Installation and Material Specifications. Complete installation and material specifications are contained in ANSI A108.6 and ANSI A118.3.

3.1.5 Limestone Setting Mortar. Cement used with limestone shall be white portland cement, ASTM C150, or white masonry cement, ASTM C91. Nonstaining cement shall contain not more than 0.03% of water-soluble alkali when determined in accordance with procedure 15, calculation 16 of ASTM C91 or Federal Specification SS-C181C. However, if a large amount of normal cement has been used in the backup material, and if an effective water barrier has not been provided between the stone and the backup, the use of nonstaining cement may not prevent all discoloration. 

Discoloration will disappear as the stone dries. The Indiana Limestone Institute recommends a 1:1:6 (portland:lime:sand) or Type N mortar be used with Indiana Limestone. At the present time, there are few masonry cement mortars produced labeled “nonstaining.”

3.1.6 Setting Bed. White portland cement with low alkali content is required for all light colored stone varieties.

3.2 Grouts Between Stones

3.2.1 Commercial Portland Cement Grout (“Unsanded Grout”)

3.2.1.1 Commercial portland cement grout is a mixture of portland cement and other ingredients, producing a water-resistant, dense, uniformly colored material. There are two types: white and gray. Damp curing is advantageous for both wall and floor types.

3.2.2 Sand-Portland Cement Grout (“Sanded Grout”)

3.2.2.1 Sand-portland cement grout is an on the job mixture of one of the following proportions: one part portland cement to one part clean, fine-graded sand (ASTM C144) used for joints up to 1/8” wide; 1:2 for joints up to 1/2” wide; and 1:3 for joints over 1/2” wide. Up to 1/5 part lime may be added. Damp curing is necessary. Sand-portland cement grout should be applied with caution over softer varieties of stone with honed or polished finishes because it may scratch the stone surface.

3.2.3 Polymer Modified Portland Cement Grout (ANSI A118.7)

3.2.3.1 Polymer modified portland cement grout is a mixture of any of the preceding grouts with polymer admixtures. The common polymer types are latex and acrylic. This grout is suitable for all installations subject to ordinary use and for most commercial installations. The use of polymer additives in portland cement grout increases the flexibility of the grout and reduces the permeability. Consult the grout and polymer manufacturers for specific instructions. It is less absorptive than regular cement grout.

3.2.4 Colored Grouts

3.2.4.1 Many manufacturers offer grouting materials in colors. Architects and Designers find them pleasing for aesthetic reasons. Since some stones are more porous than others, test to determine the stability of the relationship between the colored joint filler and the stone before proceeding. Make certain pigments contained in the colored grout do not stain the stone.

3.3 Sand. Sand should comply with ASTM C144.

3.4 Water. Mixing water must be potable quality.

3.5 Stone Sealants, Backing Rods, and Caulking

3.5.1 Building sealants are normally covered as a separate section in project specifications, and in most trade areas the installation of sealants is not in the trade jurisdiction of Marble Mechanics and Stonemasons. Grouting is almost always in the stone specification.

3.5.2 Silicone Sealants. Some grades of silicone sealants are not recommended by their manufacturers for application on high calcite content materials. Consult the Sealant Manufacturer’s technical recommendation before applying a given sealant to calcite materials.

3.5.3 Severe service areas (patios, decks, traffic surfaces) should be caulked with materials having sufficient abrasion resistance. Consult Sealant Manufacturer’s technical recommendations for sealants in these areas.

3.5.4 Oil based organic sealants should not be used in conjunction with natural stone products because they may stain the stone.

3.5.5 Sealing the Face of the Stone. Nothing in this section is intended to imply that actual sealing of the faces of the stones is a recommended practice. If any sealer coating is specified for any natural stone material, advice should be sought in detail from qualified Stone Suppliers or Installers (See Ch. 3, pg. 3-5, section 5.10). 

3.5.6 Joint Filler. An important feature in the determination of the joint sealant is the selection of the joint filler. The joint filler, or backing rod, performs three functions:

3.5.6.1 Controls both the depth and shape of the sealant.

3.5.6.2 Provides support for the caulking sealant when it is being compressed during tooling.

3.5.6.3 Acts as a bond breaker for the sealant to prevent three sided adhesion. (Three-sided adhesion can result in failure of the sealant.)

3.5.7 Waterproof sealant is applied in joints that have backing rods inserted. The backing rods can be porous (open cell), or nonporous (closed cell), and are typically made of polyethylene or polystyrene rope.

3.5.8 Consult the Sealant, Waterproofing, and Restoration Institute guidelines for further information on proper joint sealant design, selection, and installation.

3.6 Expansion Joints

3.6.1 Design and Location. Expansion and/or movement joints are essential for the success of stone installations. Various methods require proper design and location of expansion joints as shown in “Method EJ171,” from the Tile Council of North America Installation Handbook. [Ed. note: TCNA Handbook for Ceramic, Glass and Stone Tile Installation] Because of the limitless conditions and structural systems in which stone can be installed, the Specifying Authority shall show locations and details of expansion joints on project drawings.

3.6.2 Final Design. It is not the intent of this manual to make control and expansion joint recommendations for a specific project. The Architect must specify control and expansion joints and show location and details on drawings.

3.6.3 Sealants. Where so specified, joints shall be pointed with the sealant(s) referred to in this section, after first installing the specified backup material and applying a primer if required, all in strict accordance with the printed instructions of the Sealant Manufacturer.

3.6.4 All sealants shall be tooled to ensure maximum adhesion to the contact surfaces.

3.6.5 Expansion joint sealants include silicone, urethane, and polysulfide. Generally, urethane sealants are recommended for horizontal stone surfaces because of their resistance to abrasion and penetration.

3.6.6 Silicone sealants may be used in expansion joints on both exterior and interior vertical stone surfaces. Some one part, mildew-resistant silicone sealants are formulated with fungicide for sealing interior joints in showers and around tubs, sinks, and plumbing fixtures.

3.6.7 Sealants should comply with ASTM C920.

3.7 Substrate Limitations

3.7.1 Moisture Penetration. The performance of a properly installed stone installation is dependent upon the durability and dimensional stability of the substrate to which it is bonded. The user is cautioned that certain substrate materials used in wet areas may be subject to deterioration from moisture penetration.

3.7.1.1 Wet Areas. “Wet areas” are stone surfaces that are either soaked, saturated, or subjected to moisture or liquids (usually water), e.g., gang showers, tub enclosures, showers, laundries, saunas, steam rooms, swimming pools, hot tubs, and exterior areas.

3.7.2 Self Leveling Underlayments. Gypsum-based and self-leveling underlayments are not recommended for use with stone paving, except in conjunction with an approved water-proofing/crack isolation membrane(See ANSI A118.10-118.12). If using this method, extreme caution in following the Manufacturer’s recommended procedure is required.

3.7.2.1 Installation of stone paving directly over gypsum based underlayment is not recommended.

3.8 Deflection of Surfaces

3.8.1 General Contractor Responsibility. It is the responsibility of the General Contractor to provide a rigid, code-compliant structure that is adequate to accommodate the stone and its anchorage including all associated loads and forces.

3.8.2 Cast-in-Place Concrete Floors. Design substrate for total load deflection not exceeding L/360, as measured between control or expansion joints.

3.8.3 Frame Construction. The subfloor areas over which stone tile is to be applied must be designed to have a deflection not exceeding L/720 of the span. In calculating load, the weight of the stone and setting bed must be considered.

3.8.3.1 Strongbacks, cross-bridging or other reinforcement shall be used to limit differential deflection between adjacent framing members.

3.8.4 Maximum variation of a concrete slab or subfloor shall not exceed 1/8” in 10’ from the required plane when thin set systems are applied.

3.8.5 Allowance should be made for live load and impact, as well as all dead load, including weight of stone and setting bed.

3.8.5.1 Mortar Bed Weight. For estimating purposes, mortar bed weight can be approximated as 0.75 lb. per square foot per each 1/16” of thickness.

3.8.5.2 Stone Weight. For estimating purposes, stone weight can be approximated as 1 lb. per square foot per each 1/16” of thickness.

4.0 SAMPLES

4.1 The Dimension Stone Contractor shall furnish samples of the various dimension stones to be used. Samples shall indicate the extremes of color, veining, and marking the stone supplied to the project will have. Samples must be approved or rejected in their entirety, without stipulation.

4.2 Pending the scope of the installation and the variability of the stone product, a full-sized mockup may be required to adequately demonstrate the range of the material’s color and character.

4.3 Inspection of supplied material to evaluate compliance with approved samples shall be done at a viewing distance of not less than 6’-0” with natural lighting.

5.0 CARVING

5.1 All carving called for shall be performed by skilled workmen in strict accordance with approved full-size details or models. Architectural drawings will show approximate depth and relief of carving. Carving shall be left as it comes from the tool, unless otherwise specified.

6.0 FIELD REPAIR 

6.1 During the progress of construction, changes are often necessary to accommodate other trade and design revisions. These changes may require job site cutting and some finishing of stone, and this can be executed satisfactorily by qualified mechanics. 

6.2 Repair or patching is sometimes necessary due to damage of material either on-site or in transit. By allowing these repairs to be made on-site, progress of the job can be maintained, thus aiding the successful completion of the work. Repairs should not detract from the desired appearance or strength of the completed installation. 

7.0 STONE TILE INSTALLATION REFERENCES. The Natural Stone Institute has participated in the Tile Council of North America’s (TCNA) development of the Handbook for Ceramic, Glass, and Stone Installation. This document is reprinted every year, although the handbook committee meets only biennially, so substantial revisions are likely to appear only biennially. This handbook includes a section dedicated to the installation of stone tile products. The details are not duplicated in the Natural Stone Institute publications. Contact the TCNA (www.tcnatile.com) or the Natural Stone Institute’s Book Store to obtain a copy of the handbook. 

This document also contains information about:

8.0 TRIPS AND TRAPS OCCURRING IN THE INSTALLATION OF NATURAL STONE, including stone tiles with fiberglass mesh backing, green colored stone, travertine voids, sealant staining, efflorescence, down washed lighting, reflection, and polishing wheel marks. To view the complete document, visit https://bit.ly/2HMniEa online. 

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Printed with permission from the Natural Stone Institute. 

*APA – The Engineered Wood Association, Voluntary Production Standard PS 1-07 Structural Plywood.

Natural Stone Institute Announces New Staff Member

Oberlin, OH, March 26, 2018— The Natural Stone Institute is pleased to announce that Dacia Woodworth has joined the staff as Architect & Design Community Liaison and Special Projects Manager. Initially she will focus on expanding industry awareness of the association’s natural stone testing lab capabilities. Her primary role will be expanding outreach to architects and designers to promote the use of natural stone.

Dacia Woodworth, Natural Stone Institute

Dacia is a past board member who has served as an active volunteer with many Natural Stone Institute programs, including Women in Stone and the CEU program. She has worked in the natural stone industry since 2001 in a variety of roles including project management, sales and marketing, education, and technical assistance.

Natural Stone Institute CEO Jim Hieb commented: “Dacia’s industry experience will be a tremendous addition to our team as we expand our outreach to architects and designers. Her firsthand knowledge of the natural stone industry makes her uniquely prepared to educate industry members about the testing lab and other association programs.” Dacia remarked: “I am thrilled to be joining such a dynamic team and to be doing a job for which I am truly passionate.”

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About the Natural Stone Institute

The Natural Stone Institute is a trade association representing every aspect of the natural stone industry. The current membership exceeds 2,000 members in over 50 nations. The association offers a wide array of technical and training resources, professional development opportunities, regulatory advocacy, and networking events. Two prominent publications—the Dimension Stone Design Manual and Building Stone Magazine—raise awareness within the natural stone industry and in the design community for best practices and uses of natural stone. Learn more at www.naturalstoneinstitute.org.

 

DAVID CASTELLUCCI RECEIVES 2017 NATURAL STONE INSTITUTE PERSON OF THE YEAR AWARD

Oberlin, OH, February 22, 2018—David Castellucci, Director of Business Development at Kenneth Castellucci & Associates in Lincoln, RI, has been named 2017 Person of the Year by the Natural Stone Institute.

Castellucci served as MIA president in 2016 during the first year of the association’s joint venture. In the past two years, he has also served as Chair of the Board Nomination Committee, Chair of the Branding Committee, speaker at Coverings and TISE, and advisor to the New England chapter. He has served on delegations to the Xiamen Stone Fair, Middle East Stone Show, Marmomac, Vitoria Stone Fair, and Carrara Marmotec. He also acted as chair of the 2017 Pinnacle Awards jury and as a legislative delegate to Washington DC to assist with industry promotional efforts.

David Castellucci (center) with 2017 BSI President Daniel Wood and 2017 MIA President Jon Lancto.

2017 BSI President Daniel Wood (Lurvey Supply) worked alongside Castellucci and commented: “David was there at every turn, leading and contributing. He was tireless in his encouragement of what we could become by joining forces.” 2017 MIA President Jon Lancto (Big Fish Consulting) agreed, adding that “every time we needed help on a key initiative, David volunteered to assist and lead.” 2015 MIA President Dan Rea (Coldspring) referred to Castellucci as a “road warrior,” referencing his willingness to represent the association at key industry events and trade shows. He commented: “David loves the member engagement and has been instrumental in advancing several industry initiatives during his travels.” Natural Stone Institute Executive Vice President Jane Bennet added: “David is a dedicated leader for the association and the industry. No one has devoted more hours to key committees and initiatives. David made a difference and is a role model for how a key volunteer can support the association and its staff.”

In fitting form, Castellucci is still contributing. In March he will join several industry volunteers on a delegation to the IZMIR Fair (Marble 24) in Turkey. This will be the association’s first visit to the fair in several years.

 

 

David Unger Named 2017 Natural Stone Craftsman of the Year

Oberlin, OH, February 27, 2018David Unger, plant manager at Dee Brown, Inc. in Garland, TX has been named 2017 Natural Stone Craftsman of the Year by the Natural Stone Institute.

David Unger (center) with 2017 BSI President Daniel Wood and 2018 MIA President Jon Lancto

Unger’s first experience with stone occurred over fifty years ago, when he helped his father face a fireplace. A successful apprenticeship as a bricklayer led to restoration work and fireplaces made from fieldstones. In 1999, Unger joined Dee Brown, Inc. as a foreman. He was quickly recruited for the fabrication plant, where he was at times the only person in the plant. As the company grew, he became the person who trained new hires. Unger and his team have produced stone for some of the finest residences in Dallas and provided backup support for such notable projects as Cowboy Stadium and the American Airlines Arena. Unger attributes his own success to the good crew in the plant.

 Robert V. Barnes III, President of Dee Brown, Inc. commented: “Unger is one of the most underappreciated employees we have. He’s always working in the background, unseen. To have him have the ability to be recognized in this way is very special. He exudes and exhibits qualities that would make my grandfather very proud.” W. Tracy Webster, Director of Corporate Safety for Dee Brown, agrees: “He and his team make project managers and foremen look like champions by completing the fabrication in a timely manner and with the high quality that we have grown to expect.”

 Unger reflected on receiving this award, saying: “I hope to pass on as much as possible what I have learned through my career. It’s the responsibility of a tradesman/craftsman to train successors. They say you’re not a journeyman if you don’t share what you know. You’ll find that you’re never done learning, because you’ll learn from others, always. I enjoy and take pride in my work and feel blessed with the direction my life and career have taken. This isn’t my whole story—I’m not finished yet.”

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About the Natural Stone Institute

The Natural Stone Institute is a trade association representing every aspect of the natural stone industry. The current membership exceeds 2,000 members in over 50 countries. The association offers a wide array of technical and training resources, professional development opportunities, regulatory advocacy, and networking events. Two prominent publications—the Dimension Stone Design Manual and Building Stone Magazine—raise awareness within the natural stone industry and in the design community for best practices and uses of natural stone. Learn more at www.naturalstoneinstitute.org. 

Kathy Spanier Receives 2018 Women in Stone Pioneer Award

Oberlin, OH, February 20, 2018—Kathy Spanier, Director of Marketing for Coldspring in Cold Spring, MN, is the recipient of the 2018 Women in Stone Pioneer Award.

 For more than a decade, Spanier has made a powerful impact on the natural stone industry with her tireless efforts to position natural stone as a sustainable product within the building industry. She has been active in the Women in Stone initiative since its inception, and her vision and leadership were instrumental in creating the Women in Stone Mentorship Program. Getting involved is not a new concept to Spanier. Over the course of her 35 year marketing career she has continually assumed leadership roles in a number of industry associations.

 Brenda Edwards (TexaStone Quarries), recipient of the 2017 Women in Stone Pioneer Award, shares this about Spanier’s most recent accomplishments: “She has chaired the Sustainability Committee for the NSC 373 standard and gone far beyond the call of duty for that. She has also chaired the mentorship program for Women in Stone—she’s absolutely wonderful.” 2017 BSI President Daniel Wood (Lurvey Supply) commented: “Kathy has been a champion with sustainability efforts with stone and getting it positioned within all the green rating programs. We truly could not be where we are with our NSC 3737 standard without Kathy and her efforts.” Jane Bennett, Natural Stone Institute Executive Vice President, agrees: “She just took charge. That in itself is being a pioneer for the industry. Her leadership efforts were critical in advancing the NSC 373 standard.”

 Reflecting on this award, Spanier said: “It is a tremendous honor and privilege to receive this award! It’s an even greater honor to be placed in such a distinguished rank as last year’s honoree, Brenda Edwards, who has made a significant impact on the stone industry and Women in Stone. I would like to acknowledge the contributions and support given to me by my loving family, my remarkable friends in the stone industry, and my employer, Coldspring, that allowed me the opportunity to lead the efforts for the industry that led to this recognition.” 

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About the Natural Stone Institute

The Natural Stone Institute is a trade association representing every aspect of the natural stone industry. The current membership exceeds 2,000 members in over 50 countries. The association offers a wide array of technical and training resources, professional development opportunities, regulatory advocacy, and networking events. Two prominent publications—the Dimension Stone Design Manual and Building Stone Magazine—raise awareness within the natural stone industry and in the design community for best practices and uses of natural stone. Learn more at www.naturalstoneinstitute.org.

Jim Hogan receives 2017 Migliore Award for Lifetime Achievement

Oberlin, OH and Chestertown, NY, February 15, 2018Jim Hogan, Senior Vice President of Carrara Marble Company of America, is the recipient of the Natural Stone Institute’s 2017 Migliore Award for Lifetime Achievement.

2017 Migliore Award winner Jim Hogan with 2017 BSI President, Daniel Wood, and 2017 MIA President, Jon Lancto.

Hogan began his career in the stone industry in 1985 following an eleven year career as an airborne ranger in Special Forces for the US Army, during which he rose to the impressive rank of Lieutenant Colonel. Hogan applied his engineering degree to his job at Carrara Marble Company of America in southern California. His management helped grow the business into a powerhouse of the stone industry, now primarily involved in large scale commercial projects. Today, he is senior vice president, co-owner, and a member of the board of the directors of the company, whose works are showcases for excellence in natural stone work wherever they are located.

 Hogan began his service on the board of directors of the Marble Institute of America in 2002 and served as its president in 2008. He made his work within MIA a priority and took on his responsibilities as president with enthusiasm and thoughtful management. As president, Hogan was greeted by perhaps the greatest crisis in the history of the modern natural stone industry—the radon crisis. He rose to the occasion, working nearly full time with MIA staff to lead efforts to fight back against false claims regarding radon emission in natural stone. Long after the radon crisis, Hogan continues to contribute to the industry in countless ways, including reviewing technical papers and traveling to Washington DC for legislative visits on Capitol Hill.   

 In a letter nominating Hogan for this award, Scott Lardner (Rocky Mountain Stone) and Jonathan Zanger (Walker Zanger) commented: “Jim’s leadership during a very challenging time for our industry was unwavering and his continued commitment to the industry deserves recognition. We are proud to call Jim Hogan a friend and colleague and are pleased to nominate him for the Migliore Award for Lifetime Achievement.”

 

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