The Floor Heat before Christmas, a tile-themed holiday poem by Phil Green

Phil Green, inventor of The Back Butter Buddy, and owner of P.G.C. Construction, and Design in Gilberts, Ill., recently penned this poem to celebrate the wonders of “warm toes” due to electric heated floors. Happy Holidays!

 

 

 

 

 

It was the month before Christmas and all through the house,
I installed floor heat for one happy spouse
Two bathrooms, the kitchen, and where we do our clothes,
Now in ALL of those places we have “warm toes.”
The comfort of floor heat under our tile
Feels so good, makes everyone smile.
So easy to do and glad it was done,
The warmth of our floors feels just like the sun.
So, if you are thinking of changing your floor,
Check in with your dealer online or in-store,
For specials this season to save you some money,
And get your reward “Thank-you so much Honey.”
For your next job or for your next bid,
Include in it floor heat — you’ll be glad that you did.

Coverings 2018 Partners with Delta Airlines to Offer Discounted Flights

Coverings 2018 has partnered with Delta Airlines to offer discounted flights to Atlanta. The discount is available for both domestic and international attendees and exhibitors traveling between May 2 and May 16, 2018.

When booking online, select “Book A Trip”, which will bring you to the “Book A Flight” page. When entering your search options, make sure to enter the code below in the “Meeting Event Code” box provided on the page:

Coverings 2018 code: NMQTG

Reservations may also be made by calling Delta Meeting reservations at (800) 328-1111, Mon – Fri, 7am-7pm CST (US and Canada only). Please note that there is a direct ticketing fee for booking through the reservation number above.

Discounts will vary based on flight origination and class of service selected.

Click here to visit Delta’s Meetings Travel website for reservations and ticketing.

CUSTOM® tile installation sets standard of care at San Diego hospital

Critical care was taken with the design of Jacobs Medical Center, a 500,000-sq.-ft. specialty hospital in La Jolla, Calif. Construction specifications for this landmark project included a full system of CUSTOM® tile installation and flooring preparation products on all 12 floors. This cutting-edge medical center focuses on innovating complex procedures such as brain surgery and marrow transplants. To support its medical advances, the healing environment is filled with a cheering array of ceramic and glass tile precisely installed in patient bathrooms, public and staff areas, the kitchen and a welcoming cafeteria.

Tile installation 

Floors were leveled using a CustomTech™ system including premium quality TechLevel™ 150 Self-Leveling Underlayment.

The tile installation at Jacobs Medical Center began with surface preparation in accordance with industry standards. Wet areas, such as patient bathrooms and showers, were treated with liquid-applied RedGard® Waterproofing and Crack Prevention Membrane, which meets the requirements of ANSI A118.10 and A118.12. RedGard is a ready-to-use elastomeric membrane that creates an effective, continuous waterproofing barrier with outstanding adhesion to drain assemblies. A single coat of RedGard was also applied on floors in dry tiled areas to provide crack isolation up to 1/8”.

A perfectly flat floor reflects the summer sky immediately following application of CustomTech™ TechLevel™ 150, a premium quality self-leveling underlayment.

Two polymer-modified, cementitious mortars from CUSTOM’s established VersaBond family were used. VersaBond®-LFT Professional Large Format Tile Mortar was selected to install large format tile throughout the project. This includes 12” x 24” porcelain in patient bathrooms on all floors, plus 9” x 36” and 6” x 36” wood-look planks in the hospital cafeteria. VersaBond-LFT is a non-slumping mortar that can be applied as thick as 3/4” on horizontal applications to help prevent lippage issues common with large format tile. Kitchen quarry tile and 2” tile on shower floors were set with VersaBond® Flex Professional Thin-Set Mortar. VersaBond Flex is formulated for high bond strength and extended open time to allow for tile adjustment.

All wet areas were treated with liquid-applied RedGard® Waterproofing and Crack Prevention Membrane. RedGard exceeds ANSI A118.10, A118.12, IAPMO shower pan liner and TCNA low perm barrier standards.

Patient bathrooms and nursing stations on each floor received one of three different color schemes with 3/4” x 3/4” glass mosaic wall tile in shades of green, blue and peach. Public restrooms were tiled in a dramatic black-and-white pattern with 1/2” by 1/2” ceramic mosaics. Specifications designated wall tile installation throughout the project with ProLite® Premium Large Format Tile Mortar. ProLite offers non-sag performance on walls along with excellent handling characteristics, making it an installer favorite. This versatile mortar also exceeds ANSI A118.4TE, A118.15TE and A118.11 standards for demanding installations. ProLite is formulated with lightweight, recycled aggregate, so it weighs 40% less than other mortars. This makes ProLite easier to carry, mix and apply than other mortars while also making projects eligible for LEED points.

VersaBond®-LFT Professional Large Format Tile Mortar was selected to install large format tile throughout the project. VersaBond-LFT is a non-slumping mortar that can be applied as thick as 3/4″ on horizontal applications to help prevent lippage issues common with large-format tile.

“Out of all the mortars we have used over the years, our installers like CUSTOM’s ProLite the best,” said Gary Rodocker, superintendant at Inland Pacific Tile.

CEG-Lite™ 100% Solids Commercial Epoxy Grout was specified on all floors and walls for chemical and stain resistance in a clinical environment.

For chemical and stain resistance in a clinical environment, CEG-Lite™ 100% Solids Commercial Epoxy Grout was specified for use on all floor and wall tile. CEG-Lite is easier to spread than typical epoxy grouts, cleans up with only water and contributes towards LEED certification. This grout exceeds the performance requirements of ANSI A118.3 and is suitable for vertical grout joints without an additive. Movement joints were treated with CUSTOM’s Commercial 100% Silicone Sealant to remain flexible and protect the assembly in accordance with TCNA Handbook detail EJ 171.

CUSTOM manufactures all of its grouts and sealants in an array of 40 designer-inspired colors and many of the shades were used to match the nuanced tile palette at Jacobs Medical Center. The extensive ceramic, glass and large format porcelain tile set throughout the hospital was supplied by Daltile.

Wall tile throughout the project was installed with ProLite® Premium Large Format Tile Mortar. ProLite offers superior handling and non-sag, thixotropic performance. It’s ideal for hard-to-bond tile like glass.

“We are very satisfied with the performance of the products and the support of the staff at CUSTOM,” said Dann Salinas, senior estimator and project manager at Premier Tile & Marble. “The Technical Services team was very responsive and attentive to our needs during all phases of the project.”

Flooring preparation

Prior to installation of floor coverings, substrates at Jacobs Medical Center were prepared with a CustomTech™ underlayment system. The Rouse Company addressed floor flatness on 330,000 sq. ft. of concrete slabs including corridors, laboratories and patient care areas.

TechPrime™ A Advanced Acrylic Primer was used to seal the surface and improve the bond of the calcium aluminate-based underlayment. After just an hour of dry time for the primer, the installation team poured TechLevel™ 150 Self-Leveling Underlayment up to 1-1/2” deep. Premium quality TechLevel 150 achieves greater than 4,300 psi compressive strength to resist point load, which is important given the weight of hospital equipment.

Many of the patient room showers feature curbless access, highlighting the importance of using RedGard® Waterproofing and Crack Prevention Membrane, a liquid barrier offering seamless, monolithic coverage.

“TechLevel 150 is my go-to leveler if I have a choice,” said Josh Reed, concrete division manager at the Rouse Company. “We definitely prefer it over any other product and use it on all of our jobs. The entire CustomTech flooring prep system is easy to use and works great. We love it!”

CUSTOM tile installation and flooring preparation systems were selected on the basis of rigorous product standards, unparalleled technical support and quality backed by an extended warranty. The high-use, high-traffic tile assemblies at Jacobs Medical Center qualified for a 15-year installation system warranty. Two lightweight Emerald Systems™ formulas included in the installation, ProLite and CEG-Lite, can also earn carbon offset credits for any project where they are installed.

1/2” mosaics in various black and white patterns give a dramatic yet timeless look to the public restrooms. Tile throughout the hospital was supplied by Daltile.

A project of this scope and scale called for a team with extensive expertise in hospital construction, led by architects Cannon Design and executed by general contractor Kitchell Contractors. Commercial flooring specialist, The Rouse Company applied a CustomTech™ flooring-preparation system. Tile contractors on the job included Premier Tile & Marble, who set the tile on floors B1, lower level and 1-3, and Inland Pacific Tile, installers for floors 4-10. Architectural and technical representatives from CUSTOM assisted the designers and contractors during each phase of the construction.

Kitchen quarry tile was set with VersaBond® Flex Professional Thin-Set Mortar, which is formulated for high bond strength and extended adjustment time.

“Jacobs Medical Center is a showcase facility that joins the rapidly-growing ranks of impressive projects specifying Custom Building Products,” said John Diaz, commercial architectural coordinator with CUSTOM. Jacobs Medical Center is owned and operated by UC San Diego Health in La Jolla, Calif.

9″ x 36″ and 6″ x 36″ porcelain wood-look planks were set in the hospital cafeteria and dining room using non-slumping VersaBond®-LFT Professional Large Format Tile Mortar.

Robert (Bob) Roberson celebrates 60 years

When David Allen Company planned it’s new national headquarters in the center of Raleigh, North Carolina, the proud owner wanted to put a spotlight on a building that would come to inspire the design community for years to come. The result is a building space far different in scale than the one used by the company’s founder, David G. Allen in 1920. When Robert (Bob) Roberson joined the company in October 1957, he would have no idea that he would be buying the company ten years later from Mr. Allen. As its new owner, Bob would begin implementing his own management style while retaining Mr. Allen’s core values, work ethic and keen focus on craftsmanship that had made such an impression upon him. Under Bob’s leadership and guidance, that legacy has remained intact throughout the next sixty (60) years.

Bob’s reputation steadily progressed as a leader in the growing industry of terrazzo, stone, tile and high-end floor finishes over those 60 years. He has become recognized as a mentor to the next generation of leaders that will be needed to meet the ever-escalating demands upon skill levels and the seemingly exponential expansion of product knowledge that will be required for those following that path in their own leadership roles. Bob brought master craftsmen from Italy to train local craftsmen, expanding the style and flair of their culture here as well. The company reflects upon 97 years of history as Bob celebrates 60 years with the company. Under his guidance, the company has been featured in many publications and enjoyed many awards. David Allen Company’s 2015 Associated Building Contractor’s (ABC) Contractor of the Year award capped Bob’s ascendance, in many respects, as a leader for the ages.

Since it’s founding, David Allen Company has influenced and encouraged the design community to exceed accepted standards and inspired by David Allen Company’s emphasis on quality of materials, superior craftsmanship and attention to details, accept that challenge. Like those durable materials and finishes so proficiently delivered time and again by his company, Bob Roberson himself has stood the test of time. As the company approaches a century of continuous business, Bob’s legacy continues as well. As Bob is happy to remind observers, as in his mission statement, Where there is no vision, the people will perish (Proverbs 29:18).

Highlights from Last Week’s Cersaie Meetings in Italy

Labor groups from around the globe are working to create a new forum for sharing issues and solutions. The NTCA and Assoposa, the Italian tile labor association, convened leaders from installer associations (countries) throughout Europe at Cersaie today. The meeting was a first in the industry and allowed for the groups to introduce common challenges and concerns. NTCA’s Bart Bettiga, Martin Howard and James Woelfel each presented information on the association, standards and methods.

 

 

 

CID 2016 award winner Matthew Felton seriously injured in Milwaukee explosion

 

Matt Felton wins an Honorable Mention, Residential Stone Design in the 2016 CID competition.

Matthew’s Works is a tiling service and interior design studio in Bayview, Wis. It’s run by Matthew Felton, who in addition to his gift for tile design and installation, is an outdoorsman, hiker, biker, volleyball player, active in camping and kayaking, and papa to two beloved dogs, Bear and Sheba. He’s also an active member of St. Lucas Lutheran Church in Bayview/Milwaukee – and a cherished member of the online Facebook groups, Tile Geeks, Global Tile Posse and Tile Misfits.
In 2016, Matthewsworks LLC received an Honorable Mention, Residential Stone Design for a Milwaukee custom high-end lighted onyx mosaic masterbath project – a combination he specializes in – combining beautiful stone with interior illumination. He’s a frequent presence at industry events, especially Coverings, where he also entered the TileLetter Awards in 2008 with his Toman Dolphin Fibonacci project.

This custom high-end onyx mosaic was the winning entry.

Felton entered this Toman Dolphin Fibonacci in the 2008 TileLetter Awards at Coverings

 

 

 

 

 

 

 

 

 

 

 

And then on the fateful afternoon of Tuesday, July 18th – just two days before his 46th birthday –Matt and his close friend, Jason Ermi, were severely injured in an explosion at a Milwaukee-owned natural gas compression pump when Matt and Jason stopped to fill up Matt’s natural gas-powered van.

The explosion filled the air with natural gas, and passersby risked their own lives to pull Matt away from the pump. The explosion had blown Jason a distance from the pump, and embedded asphalt into his skin.  At the same time, it mangled Matt’s legs, leading to massive bleeding.

Matt and Jason were both rushed to the hospital. Matt underwent immediate surgery that resulted in amputation of both his legs at his knees.  Jason underwent immediate surgery on his right leg, which is broken, and was treated for 4th-degree burns among other injuries. By God’s Grace, they are both still with us.

Matt is now home, after 13 surgeries and 32 pints of blood, tending to the excruciating process of wound care as he heals.  He has a long road of recovery and physical therapy ahead of him.

But his strong faith and unflappable attitude has him looking ahead to a trip to the Amazon rainforest next year, redirecting funds paid for a 15-day hiking trip in Nepal, including an overnight at Everest’s base camp which he had planned to embark on this September 15.

His faith has led him to “not only accept [the situation] but embrace it and claim it as my own,” he says.  “It’s my mission. My message is to use this as an opportunity – this is what God gave me to be a witness for him.”

He explained that when he goes out in public now, “people don’t know how to act, they look at me” he said. “I break the ice; I bring it up and make light of it. It helps everyone else.”

Maybe not surprisingly, Matt felt a slight sense of relief after the explosion as the stress of managing four bathroom remodels at some state of bid and design to installation and completion began to melt off him in lieu of just staying alive. Today he is involved as much as his customers need to help find a replacement installer and help guide projects to completion.

Matt has multiple surgeries ahead of him and needs to fund the cost of prostheses.

Matt’s new legs
As you can imagine, the accident left both men in need of significant financial support.  Prostheses for Matt alone are estimated at $100,000 (by September), not to mention uncovered medical bills and equipment, immediate home modifications that need to be completed, as well as day to day living expenses upon release.

Local friends and family – as well as the tile setting community – is rallying to assist Matt. Matt’s niece, Dana Felton Reinhard has set up a Go Fund Me page for donations at https://www.gofundme.com/mattsnewlegs! There is also a You Caring site set up by fellow Tile Geek Zack Bonfilio to support Matt at https://www.youcaring.com/matthewfelton-890026. And Noelle Hetzel, a member of an Everest group that Matt belongs to, in partnering with another Everest member to design and produce wooden pendants and keychains to raise funds for Matt. Go to http://bit.ly/2umh7Ad to order or contact Noelle at https://www.facebook.com/noelle.hetzel.

Another way to help Matt is to email [email protected] for info on how to directly donate by personal check (mail) or cash, which would be exempt from processing fees associated with Go Fund Me, so Matt would receive more of the donation.

Matt’s buddy Jason also needs significant financial support as well.  The family had moved back from Florida, and is in between employment positions.  Jason is not expected to return to work at this time. Assistance is needed immediately for his day to day living expenses and bills; most medical expenses will not be covered. His wife Ronda is trying to make ends meet, but medical costs are severely taxing the family resources. Please consider a donation through this page https://www.gofundme.com/jasonermirecovery or visit his page or  [email protected] for more information on other ways to donate.

 

Fundraiser scheduled for September 17

There is a fundraiser for Matt and Jason on Sunday, September 17th at 6p.m. at the Grace Center at Broadway and Juneau in Milwaukee for local folks who wish to help.

Tile industry lends support

Said Tile Geek Zack Bonfilio,My friend from the tile forums, Matthew Felton, lost both of his legs in an explosion recently. I’ve talked to him a bit and I just gotta say this guy’s spirit through this whole ordeal is truly inspiring, he’s making jokes and looking on the bright side constantly, and I just don’t know how he does it.”

 

 

The Tile Geeks Facebook group has been sending Matt messages and gifts to support and encourage him.

Franken Gueuze in the Tile Geeks group said, “Here is the thing, Matt has always been a happy and positive guy; now, he is even more so, which you wouldn’t have thought was possible.”

And Steve Sprung, of RTC Products shared his personal experience of Matt: “Shortly after the accident, I reached out to him to ask if he wanted me to try and cultivate some local talent to help finish up anything he had on the books,” Sprung said. “I would have expected him to say he would like some help to finish these jobs, or at best, projects. His words to me were he would like to find some people to help complete his ‘visions.’ That told me all I needed to know about what kind of artist he is. He doesn’t see it as a job or project, but as a piece of art he is creating for that person. I think we can all agree that anyone with that mindset loves everything about what they do.”

Matt’s dream is to connect with A&D professionals anywhere in the world who want to install high-end beautiful, illuminated natural stone in their projects, crafted with Matt’s own special flair. “I’d rather earn my own money than get donations,” he said. “I’d travel anywhere.”

Both men are thankful to you and the Lord for assistance. Prayers and support are greatly appreciated!

 

 

 

 

 

Jerome L. Greene Neuroscience Center: building for scientific progress

MAPEI products used in award-winning project

The Jerome L. Green Neuroscience Center at the Manhattanville campus of Columbia University in New York City was built to take us into new frontiers of medicine. According to the University, “At the Jerome L. Greene Science Center, hundreds of the world’s leading researchers will tackle the most exciting scientific challenge of our time: understanding how the brain works and gives rise to mind and behavior.”

Housed within the Greene Science Center, the Zuckerman Mind Brain Behavior Institute brings together nearly 1,000 scientists from across many departments at Columbia University who will collaborate on research, teaching and public programming. Their goal is a deeper understanding of the brain that promises to transform human health and society.

Floors covered with Mapeguard 2.

From effective treatments for disorders like Alzheimer’s and Parkinson’s to depression and autism, the potential impact for humanity is enormous. “Just as science was transformed in the 20th century by the decoding of DNA, science in the 21st century will be transformed by decoding the human brain,” said Eric Kandel, MD, co-director of the Zuckerman Institute.

The Greene Science Center is the first of several buildings to be completed on the Manhattanville campus. The University press office reported, “The nine-story, 450,000-sq.-ft. [41,806 m2]

Unique tile-to-metal stair installation.

structure is the largest that Columbia has ever built and the biggest academic science building in New York City.” Designed by the world-renowned Renzo Piano Building Workshop, in association with Davis Brody, LLP, and Body Lawson Associates of New York, the science center has led us to expect great things of its construction. In fact, the center won the Ceramics of Italy 2017 Tile Design Competition in the Institutional category.

MAPEI at work on the jobsite

Jantile, Inc., of Armonk, N.Y., won the bid to install the ceramic tile throughout the project. As always, coordination with other trades played a role in the installation, but thanks to general contractor Lend-Lease, with whom Jantile frequently works, all went smoothly.

Tiles set with Ultraflex LFT and grouted with Ultracolor Plus.

The main challenge dealt with accurate transitions from space to space. Because the Jantile crew was working with such large tiles over vast expanses of open space, and because the glass facades shed so much light on the space, the installers had to be exceptionally careful lining up tiles with each other and other surfaces on each of the eight levels.

Lots of light meant exacting transitions.

The first and largest component of the project for Jantile was the preparation of the space prior to setting tile. The core structure of the building is steel with a glass facade for the shell. Because the subsurface was steel, each of the eight upper floors had to be prepared with a mud bed measuring 2.5” (6,3 cm) in thickness. First, the crews put down a slip sheet and covered it with mud and wire reinforcement. The installation crews then combined MAPEI’s Planicrete® AC, a liquid latex admixture, with the mud bed mix to enhance its performance.

Once the mud bed cured, it was covered with MAPEI SM Primer™ and Mapeguard™ 2, a thin, lightweight crack-isolation and sound-reduction sheet membrane. Mapelastic™ 400 was also used for waterproofing in the restrooms.

Wide open expanses of tile.

Casalgrande Padana tile was installed over 78,000 sq. ft. (7,246 m2) of space on the upper eight levels of the nine-story building. In the corridors and open expanses, MAPEI’s Ultraflex™ LFT™ mortar and Ultracolor® Plus grout were used to install 40,000 sq. ft. (3,716 m2) of Pietre etrusche capalbio tiles from Casalgrande Padana’s Pietra Native Series measuring 24” x 48” (61 x 122 cm) and 18” x 36” (46 x 91 cm). An additional 38,000 sq. ft. (3,530 m2) of 12” x 24” (30 x 61 cm) floor tiles and 12” x 12” (30 x 30 cm) wall tiles from the Pietra Native series were set in public restrooms in the building. Once again, the setting materials were Ultraflex LFT and Ultracolor Plus. A custom mix of mosaic tiles from Vitra were used as a decorative feature in the restrooms, also set with the MAPEI products. All tiles and installation products were provided by MAPEI distributor ProSpec, LLC.

The installers worked from shop drawings that had been approved by the architects. The work in the restrooms took one to two months, and was done intermittently as each floor became ready. The large, open expanses were completed over a continuous six-month period. When restrooms and floor expanses were ready at the same time, eight to 12 Jantile installers worked the site.

One particularly interesting and unique challenge was met with a series of MAPEI products. The metal stairways connecting each floor were designed to be covered with the large-format Casalgrande Padana tiles. To get the ultimate bond between the ceramic tiles and metal stairs, the installers began by coating the metal surface with Primer E 100%-solids epoxy primer to enhance the bond with Mapecem Premix cement-based mortar for subfloor preparation work, which was layered on top of it. The tiles were then set into the Mapecem® Premix using Ultraflex LFT.

Project manager Don Durnell summed up this fascinating but challenging installation: “Coordination by experienced people throughout the entire process is what allowed us to accomplish this feat. We depended on the experience and expertise of our long-time employees to get the job done right.”

MAPEI is proud to have been a part of the job.

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